Water-cooled Or Air-cooled Single Screw Extruder Screw Barrel Featuring Barrel Hardness HV900-1100 and Nitriding for Industrial
Product Description:
The Single Screw Extruder Screw Barrel is a high-performance component designed to meet the demanding requirements of modern extrusion processes. This product is engineered with precision to ensure optimal functionality and durability in various extrusion applications. It is an essential part of the Extrusion Machine Screw and Barrel Unit, providing excellent compatibility and superior performance for a wide range of materials and processing conditions.
One of the standout features of this product is its versatile size range. The screw diameter varies from 20mm to 200mm, allowing customization to fit different extruder models and specific processing needs. Similarly, the barrel diameter ranges from 35mm to 500mm, offering flexibility and adaptability for diverse extrusion setups. This broad size spectrum makes the Single Screw Extruder Screw Barrel suitable for both small-scale and large-scale extrusion operations, ensuring it can handle various production volumes efficiently.
The Barrel Material used in this product is 38CrMOAIA, a high-quality alloy known for its exceptional strength and wear resistance. This material choice enhances the lifespan of the Screw and Barrel Combination for Extruder by providing robust protection against abrasion, corrosion, and mechanical stress during continuous extrusion cycles. The durability of 38CrMOAIA ensures reduced downtime and maintenance costs, contributing to increased productivity and cost-effectiveness in extrusion processes.
To further enhance its performance, the barrel features a nitrided layer with a thickness of 0.5 to 0.8mm. The nitriding process significantly improves surface hardness and wear resistance, which are critical for maintaining the integrity of the Extrusion Screw and Barrel Set under high-temperature and high-pressure conditions. This specialized surface treatment helps prevent surface deformation and extends the service life of the extrusion components, making them reliable for long-term use.
The barrel hardness, measured between HV900 and HV1100, underscores the exceptional resilience and toughness of this product. Such a high hardness level ensures that the screw barrel can withstand rigorous operational stresses without compromising its structural integrity. This hardness range is ideal for processing a wide variety of polymers and materials, ensuring consistent extrusion quality and minimizing the risk of component failure.
The Single Screw Extruder Screw Barrel is designed to provide seamless integration within the Extrusion Machine Screw and Barrel Unit, ensuring smooth material flow and efficient heat transfer during extrusion. This compatibility is crucial for achieving uniform melting, mixing, and shaping of materials, which directly impacts the quality of the final extruded products. The precise engineering and high-quality materials used in this Screw and Barrel Combination for Extruder contribute to enhanced operational stability and performance.
Moreover, this product is manufactured with stringent quality control standards, ensuring that every extrusion screw and barrel set meets or exceeds industry expectations. Its robust construction and advanced material properties make it an ideal choice for industries such as plastics, rubber, food processing, and chemical manufacturing, where reliable extrusion performance is paramount.
In summary, the Single Screw Extruder Screw Barrel offers a comprehensive solution for extrusion needs, combining a wide range of screw and barrel diameters, superior barrel material, advanced nitriding treatment, and exceptional hardness. This Extrusion Screw and Barrel Set provides unmatched durability, efficiency, and precision, making it an indispensable component for any extrusion machine setup. Whether you require a reliable Screw and Barrel Combination for Extruder for small-scale production or large industrial operations, this product delivers consistent performance and long-lasting service life.
Features:
- Product Name: Single Screw Extruder Screw Barrel
- One Screw and Barrel for Extrusion designed for optimal performance
- Extruder Screw and Barrel System featuring high durability and precision
- Single-screw Extruder Parts made from high-quality 38CrMOAIA material
- Nitriding Hardness: HV 950-1100 for enhanced wear resistance
- Barrel Hardness: HV 900-1100 ensuring long-lasting strength
- Surface Treatment: Nitriding to improve surface hardness and corrosion resistance
- Nitrided Layer Thickness: 0.5-0.8mm for superior protection and performance
Technical Parameters:
| Barrel Hardness |
HV900-1100 |
| Processing Type |
Nitriding Treatment |
| Nitrided Layer Thickness |
0.5-0.8mm |
| Cooling Method |
Water-cooled Or Air-cooled |
| Barrel Material |
38CrMOAIA |
| Screw Type |
Extruder Screw |
| Barrel Diameter |
35mm-500mm |
| Screw Diameter |
20mm-200mm |
| Surface Treatment |
Nitriding |
| Nitriding Hardness |
HV 950-1100 |
Applications:
The Jialong Single Screw Extruder Screw Barrel is an essential component widely used in various industrial extrusion processes. Designed and manufactured in China, this product stands out for its superior quality and durability. The Screw and Barrel Assembly is specifically engineered to meet the demanding requirements of plastic, rubber, and food extrusion industries. Its robust Barrel Hardness ranging from HV900 to HV1100 ensures excellent wear resistance, making it highly suitable for continuous and high-load operations. With a Barrel Diameter available from 35mm to 500mm and Screw Diameter from 20mm to 200mm, the product offers great versatility to fit different extruder models and production needs.
One Screw and Barrel for Extrusion from Jialong is ideal for manufacturers seeking reliable and efficient extrusion components. The Screw and Barrel Combination for Extruder is designed to enhance material melting and mixing efficiency, which is crucial in producing high-quality extruded products such as pipes, sheets, profiles, and films. The product’s nitriding hardness of HV950-1100 further improves its surface strength, ensuring long service life even under abrasive conditions. Additionally, the cooling method options, including water-cooled or air-cooled systems, provide flexibility to maintain optimal operating temperatures and prevent overheating during extended runs.
The Jialong Single Screw Extruder Screw Barrel is suitable for various application occasions and scenarios, including plastic recycling plants, rubber processing factories, and food extrusion lines. Its wide supply ability of 300 pieces per month ensures that even large-scale production demands can be met promptly. Customers can order a minimum quantity of just one set, with pricing ranging from USD $700 to $4500 per set, depending on size and specifications. The product is securely packaged in wooden packages to guarantee safe delivery within 1 to 35 workdays, ensuring timely availability for urgent projects or routine maintenance.
Overall, the Jialong Screw and Barrel Assembly is a reliable, high-performance solution for extrusion machinery operators looking to improve output quality and operational efficiency. Its customizable dimensions, superior hardness, and effective cooling options make it an excellent choice for diverse extrusion applications, from small workshops to large industrial production lines.
Customization:
Jialong offers premium Product Customization Services for Single-threaded Screw and Barrel for Extruding Machine, ensuring high performance and durability. Our Single-screw Extruder Parts are crafted with precision using 38CrMOAIA barrel material, featuring a barrel hardness of HV900-1100 and nitriding hardness between HV 950-1100 for enhanced wear resistance. The screw diameter ranges from 20mm to 200mm, tailored to meet your specific extrusion requirements.
We specialize in the Screw and Barrel Combination for Extruder, providing surface treatment through advanced nitriding technology to ensure optimal surface hardness and longevity. Each set is carefully packaged in a wooden package to guarantee safe delivery from our facility in China.
With a minimum order quantity of just 1 set, our pricing ranges from USD $700 to $4500 per set, depending on specifications. We maintain a supply ability of 300 pieces per month and offer flexible delivery times from 1 to 35 work days to suit your production schedule.
Choose Jialong for reliable, customized Single-threaded Screw and Barrel for Extruding Machine solutions that enhance your extrusion process efficiency and product quality.
Support and Services:
Our Single Screw Extruder Screw Barrel is designed to deliver exceptional performance and durability in various extrusion applications. To ensure optimal operation, our technical support team provides comprehensive assistance including installation guidance, maintenance tips, and troubleshooting advice.
We offer detailed documentation and user manuals that cover the specifications, operating parameters, and recommended maintenance schedules for the screw barrel. Our experts are available to help you select the right screw and barrel configuration tailored to your specific processing needs.
In addition to technical support, we provide a range of services such as custom machining, refurbishment, and spare parts supply to extend the life of your extruder components. Regular inspection and timely replacement services are also available to prevent unplanned downtime and maintain consistent product quality.
For enhanced performance, we recommend routine cleaning and inspection of the screw barrel to avoid material build-up and wear. Our team can assist with performance optimization and process troubleshooting to help you achieve maximum efficiency and throughput.
Whether you require on-site support or remote assistance, our professional technical support services are committed to ensuring your Single Screw Extruder operates smoothly and reliably throughout its service life.
Packing and Shipping:
Each Single Screw Extruder Screw Barrel is carefully packaged to ensure maximum protection during transit. The product is first wrapped in a protective layer of anti-rust paper and then securely placed inside a custom-fitted wooden crate or a sturdy cardboard box, depending on the size and customer requirements. Additional cushioning materials such as foam or bubble wrap are used to prevent any movement or damage.
For shipping, we partner with reliable logistics providers to offer timely and safe delivery worldwide. The packaging is labeled clearly with handling instructions and product details to facilitate smooth customs clearance and handling. We also provide tracking information and support to keep customers informed throughout the shipping process.
